The Safe-T-Cover Blog

The Right Backflow Insulation Cover & Heater For You | Backflow Cover

Posted by Craig Carmon on March 18, 2020

Using a backflow insulation cover and heater is necessary in most of the United States. The question is which provides the best for you and your backflow cover needs? 

Backflow Insulation Covers & Protection

Bags or Blankets Protection: The R-13 thermal backflow insulation cover provides frost protection to the pipes within the bag, but there is no thief or vandal protection.

Aluminum Protection: R-9 polyisocyanurate backflow insulation cover provides frost protection. A slab-mounted heater provides freeze protection to both the pipes inside the industrial shelter and the riser pipes beneath the slab.

Fake Rock Protection: Some backflow cover models provide freeze protection through the use of a "positive means of heat" and R-8 thermal insulation, others provide frost protection only through a thermal backflow insulation cover and most do not provide protection from freezing temperatures. These backflow covers are designed to protect the equipment from thieves and vandals but do not have a locking mechanism. They can be made of plastic or fiberglass depending on the manufacturer.

 

Cage Protection: These have no insulation at all to provide frost or freeze protection, but do provide some vandal, accident and theft protection as they are powder-coated steel and do include a locking mechanism.

Fiberglass Protection: Fiberglass shelter with locking mechanism provides protection from thieves, vandals and accidents. A spray foam backflow insulation cover provides frost protection and a wall-mounted heater can provide freeze protection to the pipes inside the box.

Plastic Protection: Some backflow cover models provide freeze protection through the use of a "positive means of heat" and an insulated bag, others provide frost protection only through the insulated bag and most do not provide protection from freezing temperatures. These backflow covers are designed to protect the equipment from thieves and vandals but do not have a locking mechanism and, of course, are made of plastic.

Backflow Cover Heaters

For climates where the temperature can fall below freezing for a few days time, adding a heater to the backflow cover is basically common sense. It's one of those decisions that could fall into the penny-wise, pound-foolish categories. The cost to add a heater to the enclosure is not a big financial decision with the most expensive options costing no more than a few hundred dollars. Old man winter rolls in and markets like the Carolinas, Texas, and everywhere in between can be hit with cold weather that can last a week at a time or longer.

What happens if a heater wasn’t specified for the enclosure and the winter cold blast comes in for a few days? If water isn’t moving through the backflow device, as is common overnight, freezing could occur which will cause damage. This now damaged backflow valve costs several thousand dollars and may not be in stock at the local plumbing or waterworks distributor. Now when water is needed, it is not available and that’s when the decisions will be asked about why heat was excluded.

The question, "Should I include a heater with my enclosure?" is an easy one to answer - in most cases it's a "Yes." Instead, we'd like to answer the questions many customers have about the different heaters for backflow enclosures that are available. The four most widely known aluminum enclosure manufacturers offer different types of heaters. They work and are installed differently. Here’s an overview of what each manufacturer offers.

Aquashield® Backflow Cover Heater

The Aquashield® website describes its heaters as meeting ASSE 1060 standards, but it is not clear which class they meet. However, they describe their heating options as being UL or ETL tested for wet/damp conditions. This is in keeping with other manufacturers. Safe-T-Cover's heaters are UL listed while Hot Box® heaters are ETL listed. There is little public information on Aquashield® heaters, but they are offered in 1000 watts and 1500 watts as shown on drawings. They have an aluminum casing, a fan-forced heater, and must be mounted above the discharge valve of RPZ backflow preventers. This manufacturer also offers a heat cable for smaller applications.

G&C enclosures heater drawing.png

Source: gcenclosures.com

 

G&C ENCLOSURES® Backflow Cover Heater

This manufacturer offers a heater that is attached to a bracket that spans the width of their backflow cover. Each of their enclosures has a matching heater that has been factory fitted to the enclosure. The bracket is mounted just above the slab, with the topmost elbow of the heater 12.5" above the slab. The heater comes in sizes ranging from 800 watts to 1800 watts and in 120 and 240 volts. These heaters are ETL listed for operation in damp or wet conditions. This manufacturer also offers a heating cable for applications 2" and smaller.

Hot Box® Backflow Cover Heater

Like most backflow cover manufacturers, this one offers both wall-mounted heaters and a heat trace tape that can be wrapped around the equipment. Hot Box®'s literature says that their heaters for backflow enclosures meet ASSE 1060 1.2.2.1 standards. The heater must be mounted above the discharge point of an RPZ backflow preventer. The heaters are available in various wattages with most between 1000 and 2000 watts. They have been ETL tested for wet/damp locations. The heat tape is very similar to the cables that are offered by Safe-T-Cover, AquaSHIELD®, and other manufacturers. It is available in 30, 60, and 90 watts.

Safe-T-Cover Backflow Cover Heaterslab mounted heater in backflow enclosure.jpg

Safe-T-Cover is the only backflow enclosure company offering a heater which is mounted directly to the concrete slab. This design provides heat to the slab and riser pipes and heats the backflow cover where the heat is needed, at the device. Wall-mounted heaters keep the top of the enclosure nice and warm but cannot provide the same level of certainty that the temperature at the backflow device will be the same as the setting of the thermostat. Heat rises, and if the thermostat is above the device which needs protection, it is less reliable than a thermostat below the device. Check out this short video on how our heaters for backflow enclosures work.

The slab mounted heater is UL2021 listed for operation in wet or damp environments which is a requirement of section 1.2.3 of ASSE 1060 for class 1 backflow cover. The class 1 designation means the enclosure will maintain a temperature of 40 degrees F even when exposed to outside temperatures of -30 degrees F. The slab mounted heater comes in three different sizes: 500, 1000, and 2000. All three sizes are available in 120V. The 1000 watt and 2000 watt heaters are available at 240V at no additional charge. The heater is mounted directly to the slab with concrete wedge anchors. You can find detailed submittal and installation instructions for each of our heater options online. Here is an example. We also offer a variety of wall-mounted heaters in 500-, 1000-, and 2,000-watt sizes, and a heat cable with 5 watts per foot is available as well. You'll find all our heater options here.

Get The Heat You Need For Your Backflow Cover

When specifying a backflow cover in climates where winter conditions could cause freezing, be sure to call for an ASSE 1060 Class 1 backflow cover. Be sure the enclosure manufacturer offers a heater that is listed for wet/damp environments as an enclosure can become damp from water discharge from test cocks and from an RPZ relief valve discharge. Remember - not all heaters are the same. The slab mounted heater is the best option for keeping the backflow device and riser pipes from freezing. We've written even more answers to your questions about enclosure heaters here.

aluminum enclosure

Topics: Enclosures, Backflow Preventers