How to Mount an Aluminum Enclosure to a Steel Pump Skid: A Step-by-Step Guide

Securely mounting an aluminum enclosure to a steel pump skid with a sturdy steel base is key to protecting the pump in tough industrial and outdoor environments. 

While aluminum enclosures are lightweight and corrosion-resistant, steel pump skids provide a strong and stable foundation. However, properly securing the enclosure to the pump skid requires careful planning and the right mounting techniques.

In this guide, we’ll walk you through the key considerations and steps to successfully mount an aluminum enclosure to a steel skid.

Why Mount an Aluminum Enclosure to Skid-Mounted Pump Systems?

Combining an aluminum enclosure with a steel pump skid offers several advantages:

✔ Corrosion Resistance: Aluminum enclosures withstand harsh weather conditions and do not rust.

✔ Lightweight Construction: Easier to transport and install compared to steel enclosures.

✔ Strong Foundation: Steel pump skids provide a stable and durable base, ideal for industrial applications.

Additionally, packaged pump skids offer customizable solutions for fluid handling applications, often including both a pump and a driver mounted on a sturdy base, which can be preassembled by the manufacturer or assembled by the buyer.

Two Key Considerations Before Mounting

Before starting the installation, keep these factors in mind:

• Ensure the mounting surface is level and stable.

• Verify that all necessary permits and inspections are completed.

• Check that the equipment is compatible with existing systems.

• Plan for adequate space around the equipment for maintenance and operation.

Additionally, consider the entire pump skid system during the planning phase to ensure a streamlined installation and efficient operation.

1. Skid Type and Structure

• Identify the channel type around the perimeter of the skid system (C-channel or I-beam).

• Determine whether the skid has a solid metal floor or an open framework.

• Measure the width of the mounting surface to ensure proper bracket selection.

2. Wind Load and Environmental Factors

If the enclosure will be exposed to high winds, seismic activity or vibrations, ensure the mounting method can withstand these forces. For high-wind areas, consider using reinforced brackets rated for up to 130 mph winds.

Step-by-Step Guide to Mounting an Aluminum Enclosure to a Steel Pump Skid

Step 1: Position the Enclosure

• Place the aluminum enclosure on the steel skid, aligning it according to project requirements.

• Ensure there's enough clearance for doors, access panels and ventilation.

• Ensure there's enough clearance for components like a booster pump.

Step 2: Select the Right Mounting Brackets

Depending on the skid structure, choose the appropriate brackets:

• Bolted angle brackets: Ideal for open skids with a C-channel or I-beam frame. Safe-T-Cover can select the appropriate mounting brackets and hardware based on the design of the skid.

• Flat metal plates: Used when additional support is needed for stability.

Step 3: Drill and Secure Mounting Holes

• Mark and drill pilot holes in both the enclosure base and the skid frame.

• Secure the brackets using stainless steel or zinc-plated bolts to prevent rust and corrosion.

• Use thread-locking compound to prevent bolts from loosening due to vibration.

Step 4: Final Inspection and Testing

• Double-check all fasteners to ensure they're secure.

• Verify that the enclosure is level and properly aligned.

This steel skid is painted red to reduce corrosion. It's part of a custom pump skid package that we offer at Safe-T-Cover.

Additional Tips for a Secure Installation

✔ Use vibration-resistant fasteners if the enclosure will house sensitive equipment.

✔ Seal any gaps with weatherproof gaskets to protect against dust and moisture.

✔ Follow local regulations regarding wind load and seismic requirements.

✔ Consider the high degree of customizability available for mounting solutions to tailor the system to your specific operational requirements.

By following these steps, you can confidently mount an aluminum enclosure to a steel skid, ensuring long-term durability and protection.

Need help with your enclosure mounting project? Contact us today for expert recommendations and customized mounting solutions.